Product Introduction
When upgrading or replacing I/O modules in a VersaMax system, the GE IC200CHS022 Compact box-style I/O carrier provides a critical wiring interface that stays in place even when modules are swapped. This carrier eliminates the need to disconnect field wiring, significantly reducing downtime and labor costs. Part of the VersaMax platform (currently under Emerson Automation, formerly GE Intelligent Platforms), the IC200CHS022 accepts up to 36 screw terminals arranged in two rows (A1–A18 and B1–B18). It supports voltage ratings from 0 to 264 VAC, 2 Amperes per point, and 8 Amperes per ground and power segment.
Technical Specifications
Below are the key specifications for the GE IC200CHS022 carrier, all sourced directly from the product database:
-
Number of Terminals: 36 box-style terminals (A1–A18, B1–B18)
-
Voltage Rating: 0–264 VAC per point; transient withstand up to 300 VAC
-
Current per Point: 2 Amperes
-
Current per Power/Ground Segment: 8 Amperes
-
Wire Range: Single wire AWG #14–#22 (0.36–2.1 mm²); two-wire AWG #18 (0.86 mm²)
-
Mounting: DIN rail (35 x 7.5 mm) or panel mount
-
Dimensions: 66.8 x 70 x 163.5 mm (W x D x H)
-
Clearance Required: Top/bottom 2 in (51 mm), sides 1 in (25.4 mm)
-
Environmental Rating: Class I, Div. 2, Groups A, B, C, D; Class I Zone 2
These ratings ensure the carrier handles demanding industrial environments while providing safe termination for VersaMax I/O modules.
Industry Applications
The GE IC200CHS022 carrier is ideal for applications requiring frequent module changes or system expansions. In a chemical plant, operators can replace a faulty analog input module without disturbing the field wiring to sensors and actuators, thanks to the carrier's fixed terminals. Similarly, in material handling systems, maintenance teams can swap a discrete output module during a shift change without rewiring, keeping uptime high. The ability to accommodate two wires per terminal simplifies shorting of adjacent points for common bus connections—a common practice in PLC cabinets.
Installation & Setup Guidance
Mount the GE IC200CHS022 carrier on a standard 35 mm DIN rail or use the integrated panel tabs. Secure the carrier with the locking clip at the bottom. Insert the VersaMax I/O module vertically onto the carrier, ensuring alignment with the backplane connector. Use the built-in card holder to hold a wiring diagram card—keep it retracted during operation to allow airflow. For wiring, strip copper wire (solid or stranded) to 6–7 mm and tighten the screw terminals to 0.5 N·m. Observe polarity if using DC modules. Maintain the specified clearance: 2 inches above and below, 1 inch on sides, to prevent overheating.
Maintenance & Reliability
With no moving parts, the IC200CHS022 requires minimal maintenance. Periodically inspect terminals for corrosion or loosening, especially in humid environments. If replacing a module, unlock the card holder, remove the module, and insert a new one—no need to touch the wiring. This design extends the service life of the entire I/O rack by reducing mechanical stress on terminals. Operating temperature range is 0–60 °C; ensure ambient stays within limits to maintain reliable connections.
Selection Guide & Purchasing Advice
Before purchasing a GE IC200CHS022 carrier, verify that your VersaMax I/O module type matches the carrier’s 36-terminal configuration. The carrier works with all VersaMax modules, but check your module’s point count and voltage range. For custom wiring schemes, the two-wire terminal capability simplifies field wiring. UBEST Automation (ubest101) stocks genuine IC200CHS022 carriers ready for shipment. Confirm your DIN rail size (7.5 x 35 mm) and order additional carriers if expanding a system. Always use copper wire rated for the expected current and voltage.