Product Overview
The Flexem FL8-E4-D is a high-performance motion control PLC designed for demanding industrial automation applications. This compact yet powerful controller integrates a 4-core 1GHz CPU, 1GB internal memory, and 4GB hard disk, providing ample processing power for complex control tasks. With built-in 2 Ethernet ports and 1 EtherCAT port, the FL8-E4-D supports 4-axis EtherCAT motion control, making it an excellent choice for multi-axis machinery.
This module delivers 8-point digital inputs (NPN/PNP compatible) and 8-point NPN digital outputs, along with 6 pulse outputs at 200kHz and 7 pulse inputs at 200kHz. The FL8-E4-D is engineered for reliability and flexibility, supporting left-side expansion cards (4G Cat1, WiFi, serial) and right-side expansion up to 31 modules. Whether you are upgrading an existing system or building a new one, the FL8-E4-D offers a future-proof solution.
Key Features & Benefits
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High-Performance CPU: 4-core 1GHz processor ensures fast logic execution and smooth motion control.
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Multi-Axis Motion Control: 4-axis EtherCAT plus pulse axis support, ideal for precise positioning and synchronization.
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Versatile Communication: 2x 100M Ethernet, 1x EtherCAT (1 main, up to 72 sub), 2x RS485, 1x CAN, and support for Modbus-TCP, Modbus-RTU, Canopen, and OPC UA.
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Expandable I/O: 8 digital inputs (NPN/PNP) and 8 NPN outputs, with right-side expansion up to 31 modules.
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User-Friendly Programming: Supports IL, LD, ST, SFC, CFC, and FBD languages for flexible development.
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Robust Memory: 32M program capacity and 128M user data space, plus retain memory of 800KB.
Technical Specifications
| Parameter |
Value |
| CPU |
4-core 1GHz |
| Internal Memory |
1GB |
| Hard Disk |
4GB |
| EtherCAT Axis |
4 axis EtherCAT + pulse axis |
| Pulse Output |
6*200KHz |
| Pulse Input |
7*200KHz |
| Ethernet |
2*100M |
| EtherCAT |
1*main, max 72*sub |
| Serial Communication |
2*RS485 |
| CAN Communication |
1 channel CAN |
| Program Capacity |
32M |
| User Data Space |
128M |
| Data Capacity |
I:128KBytes / Q:128KBytes / M:512KBytes / Retain:800KBytes / Other variables: unlimited |
| Integrated I/O |
8*input (NPN/PNP compatible), 8*output (NPN) |
| Right-side Expansion |
Max. 31 |
| Programming Languages |
IL, LD, ST, SFC, CFC, FBD |
| Power Supply |
DC24V±20% |
| Protocols |
EtherCAT, Modbus-TCP, Canopen, Modbus-RTU, OPC UA |
| RTC |
Built-in |
Industry Applications
The Flexem FL8-E4-D excels in applications requiring coordinated motion and precise control. Typical use cases include:
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Packaging Machinery: Synchronize multiple servo axes for filling, sealing, and labeling operations.
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CNC Machines: Implement high-speed pulse outputs for stepper or servo control.
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Material Handling: Coordinate conveyor systems with robotic arms using EtherCAT networking.
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Assembly Lines: Manage sequential operations with digital I/O and expandable modules.
Installation & Setup Guidance
Mount the FL8-E4-D on a standard DIN rail in a well-ventilated control cabinet. Ensure the power supply meets DC24V±20% and is properly filtered to avoid noise. Connect the EtherCAT bus using shielded cables and terminate the network correctly. For pulse outputs, use twisted-pair wiring to minimize interference. The built-in USB Type-C port allows quick program download and data storage. Always verify the I/O wiring against the module's labeling before powering up.
Maintenance & Reliability
Regularly inspect the module for dust accumulation and ensure cooling fans (if present) operate correctly. Check all connectors for tightness and signs of corrosion. The FL8-E4-D's robust design minimizes downtime, but periodic firmware updates are recommended to maintain optimal performance. With proper care, this module delivers long service life, reducing total cost of ownership.
Compatibility & Integration
The FL8-E4-D integrates seamlessly with existing automation systems thanks to its broad protocol support: EtherCAT, Modbus-TCP, Canopen, Modbus-RTU, and OPC UA. It can act as an EtherCAT master controlling up to 72 slave devices, and its dual Ethernet ports enable easy network redundancy or machine-to-machine communication. The left-side expansion options (4G Cat1, WiFi, serial) provide wireless connectivity for remote monitoring.
Selection Guide & Purchasing Advice
Before purchasing the Flexem FL8-E4-D, verify your power supply voltage, I/O count, and communication requirements. Consider the number of axes you need to control and whether you require expansion modules. PLC Source PRO offers genuine FL8-E4-D modules with fast shipping and expert support, ensuring you get the right part for your application.