{"product_id":"abb-ai801-industrial-automation-module-industrial-grade","title":"ABB AI801 Industrial Automation Module - Industrial-Grade","description":"\u003ch2\u003eProduct Overview\u003c\/h2\u003e\u003cp\u003eThe ABB AI801 is a high-performance analog input module designed for demanding industrial automation environments. This 8-channel current input module accepts 0...20 mA and 4...20 mA signals, making it ideal for process control, monitoring, and data acquisition in sectors such as oil \u0026amp; gas, power, chemical, and manufacturing.\u003c\/p\u003e\u003cp\u003eBuilt on the proven S800 I\/O platform, the AI801 delivers reliable signal conditioning with robust protection against electrical faults. Its compact design and detachable connectors simplify installation and maintenance, reducing downtime and operational costs.\u003c\/p\u003e\u003ch2\u003eKey Features \u0026amp; Benefits\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e8 channels for 0...20 mA, 4...20 mA d.c., single-ended unipolar inputs\u003c\/li\u003e\n\u003cli\u003e1 group of 8 channels isolated from ground\u003c\/li\u003e\n\u003cli\u003e12-bit resolution for precise measurement\u003c\/li\u003e\n\u003cli\u003eInput shunt resistors protected to 30 V by PTC resistor\u003c\/li\u003e\n\u003cli\u003eAnalog inputs are short-circuit secured to ZP or +24 V\u003c\/li\u003e\n\u003cli\u003eWithstands HART communication (though HART is not enabled)\u003c\/li\u003e\n\u003cli\u003eProcess and power connections via detachable connectors\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\u003ctable\u003e\n\u003cthead\u003e\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eValue\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eArticle number\u003c\/td\u003e\n\u003ctd\u003e3BSE020512R1\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eType\u003c\/td\u003e\n\u003ctd\u003eAnalog Input\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSignal specification\u003c\/td\u003e\n\u003ctd\u003e0...20 mA, 4...20 mA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNumber of channels\u003c\/td\u003e\n\u003ctd\u003e8\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSignal type\u003c\/td\u003e\n\u003ctd\u003eUnipolar single ended\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eResolution\u003c\/td\u003e\n\u003ctd\u003e12 bit\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eInput impedance (current input incl PTC)\u003c\/td\u003e\n\u003ctd\u003e230 - 275 kΩ\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eIsolation\u003c\/td\u003e\n\u003ctd\u003eGroupwise isolated from ground\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUnder\/over range\u003c\/td\u003e\n\u003ctd\u003e0% \/ +15%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eError Max\u003c\/td\u003e\n\u003ctd\u003e0.1%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eTemperature drift\u003c\/td\u003e\n\u003ctd\u003eTyp. 50 ppm\/°C, Max. 80 ppm\/°C\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eInput filter (rise time 0-90%)\u003c\/td\u003e\n\u003ctd\u003e180 ms\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUpdate cycle time\u003c\/td\u003e\n\u003ctd\u003e1 ms\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaximum field cable length\u003c\/td\u003e\n\u003ctd\u003e600 meters (656 yards)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMax input voltage (non destructive)\u003c\/td\u003e\n\u003ctd\u003e30 V d.c.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNMRR, 50Hz, 60Hz\u003c\/td\u003e\n\u003ctd\u003e\u0026gt; 40 dB\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRated insulation voltage\u003c\/td\u003e\n\u003ctd\u003e50 V\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDielectric test voltage\u003c\/td\u003e\n\u003ctd\u003e500 V a.c.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower dissipation\u003c\/td\u003e\n\u003ctd\u003e1.1 W\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCurrent consumption +5 V Modulebus\u003c\/td\u003e\n\u003ctd\u003e70 mA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCurrent consumption +24 V Modulebus\u003c\/td\u003e\n\u003ctd\u003e0 mA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCurrent consumption +24 V external\u003c\/td\u003e\n\u003ctd\u003e30 mA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSupported wire size (Solid)\u003c\/td\u003e\n\u003ctd\u003e0.05-2.5 mm², 30-12 AWG\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSupported wire size (Stranded)\u003c\/td\u003e\n\u003ctd\u003e0.05-1.5 mm², 30-12 AWG\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRecommended torque\u003c\/td\u003e\n\u003ctd\u003e0.5-0.6 Nm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStripping length\u003c\/td\u003e\n\u003ctd\u003e6-7.5 mm, 0.24-0.30 inch\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDimensions (W x D x H)\u003c\/td\u003e\n\u003ctd\u003e86.1 mm x 58.5 mm x 110 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003e0.24 kg (0.53 lbs.)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\u003ch2\u003eIndustry Applications\u003c\/h2\u003e\u003cp\u003eThe AI801 excels in process control loops where accurate current signal acquisition is critical. Typical applications include:\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eProcess Control:\u003c\/strong\u003e Monitoring and controlling temperature, pressure, flow, and level transmitters in refineries and chemical plants.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Generation:\u003c\/strong\u003e Acquiring signals from sensors in turbine control, boiler management, and auxiliary systems.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eManufacturing Automation:\u003c\/strong\u003e Integrating with PLC\/DCS systems for production line monitoring and quality control.\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003eThanks to its 0.1% accuracy and fast 1 ms update cycle, the AI801 ensures responsive and precise data acquisition, improving overall process efficiency.\u003c\/p\u003e\u003ch2\u003eInstallation \u0026amp; Setup\u003c\/h2\u003e\u003cp\u003eMount the AI801 on a standard DIN rail or in an S800 I\/O rack. Use detachable connectors for process and power wiring. For current inputs, connect the transmitter supply as per the wiring diagram. Ensure proper grounding and observe the maximum field cable length of 600 meters. Tighten terminal screws to the recommended torque of 0.5-0.6 Nm. The module supports solid wires from 0.05-2.5 mm² and stranded wires from 0.05-1.5 mm², with a stripping length of 6-7.5 mm.\u003c\/p\u003e\u003ch2\u003eMaintenance \u0026amp; Reliability\u003c\/h2\u003e\u003cp\u003eThe AI801 requires minimal maintenance due to its robust design. Periodically inspect the module for dust accumulation and ensure the ambient temperature stays within 0 to +55 °C (32 to 131 °F). The PTC resistor protects against overcurrent, and the module is short-circuit proof to +24 V or ZP, reducing the risk of damage. For long-term reliability, keep the module within the specified environmental conditions and follow the recommended cleaning procedures.\u003c\/p\u003e\u003ch2\u003eCompatibility \u0026amp; Integration\u003c\/h2\u003e\u003cp\u003eThe AI801 is part of the ABB S800 I\/O system and is compatible with ABB's AC 800M, AC 800F, and other S800 controllers. It communicates over the Modulebus, drawing 70 mA from the +5 V supply. The module supports HART communication, allowing integration with HART-enabled transmitters. For seamless integration, ensure the module is configured with the correct parameters in the control system.\u003c\/p\u003e\u003ch2\u003eBuying Guide\u003c\/h2\u003e\u003cp\u003eWhen purchasing the ABB AI801, verify the article number 3BSE020512R1 to ensure you receive the correct module. Check that your control system is compatible with S800 I\/O modules. For genuine parts and reliable service, choose PLC Source PRO as your supplier. We offer a wide range of ABB automation spares and have a dedicated team to assist with your requirements.\u003c\/p\u003e","brand":"ABB","offers":[{"title":"Default","offer_id":44439767154787,"sku":"AI801","price":277.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0678\/8635\/0435\/files\/AI801__E5_89_AF_E6_9C_AC.jpg?v=1785889039","url":"https:\/\/www.plcsourcepro.com\/products\/abb-ai801-industrial-automation-module-industrial-grade","provider":"PLC Source PRO","version":"1.0","type":"link"}