{"product_id":"abb-pm863k02-industrial-automation-module-industrial-grade","title":"ABB PM863K02 Industrial Automation Module - Industrial-Grade","description":"\u003ch2\u003eProduct Overview\u003c\/h2\u003e\u003cp\u003eThe \u003cstrong\u003eABB PM863K02\u003c\/strong\u003e is a high-integrity AC 800M controller designed for demanding industrial automation environments. Its CPU board integrates a microprocessor, RAM memory, a real-time clock, LED indicators, an INIT push button, and a CompactFlash interface, delivering robust performance in a compact package.\u003c\/p\u003e\u003cp\u003eWith built-in CPU redundancy, the \u003cstrong\u003ePM863K02\u003c\/strong\u003e ensures high availability for your critical processes. The controller supports two RJ45 Ethernet ports (CN1, CN2) for Control Network connectivity and two RJ45 serial ports (COM3, COM4). The COM3 port offers RS-232C with modem control, while COM4 is isolated for configuration tool connection.\u003c\/p\u003e\u003cp\u003eThis controller enables high-integrity functionality when paired with an SM812 module and SIL-certified software, allowing non-critical schemes to be upgraded to SIL-certified operation. The AC 800M High-Integrity environment is IEC 61508 and TÜV-certified, combining safety and business-critical control in one unit.\u003c\/p\u003e\u003ch2\u003eKey Features \u0026amp; Benefits\u003c\/h2\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eISA Secure certified\u003c\/strong\u003e for enhanced cybersecurity\u003c\/li\u003e\n\u003cli\u003eUp to \u003cstrong\u003eSIL 3 certified\u003c\/strong\u003e using PM857\/SM812, PM863\/SM812, PM865\/SM811, or PM867\/SM812\u003c\/li\u003e\n\u003cli\u003eSupports \u003cstrong\u003eS800 I\/O High Integrity\u003c\/strong\u003e (PM857, PM863, PM865, PM66A, PM867, PM891)\u003c\/li\u003e\n\u003cli\u003eConfigurable with \u003cstrong\u003e800xA control builder\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003eFull \u003cstrong\u003eEMC certification\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eTÜV Certified\u003c\/strong\u003e for SIL 2 and SIL 3\u003c\/li\u003e\n\u003cli\u003eBuilt-in \u003cstrong\u003eredundant Ethernet communication ports\u003c\/strong\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\u003ctable\u003e\n\u003cthead\u003e\u003ctr\u003e\n\u003cth\u003eParameter\u003c\/th\u003e\n\u003cth\u003eValue\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eArticle Number\u003c\/td\u003e\n\u003ctd\u003e3BSE088382R1 (PM863K02)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRedundancy\u003c\/td\u003e\n\u003ctd\u003eYes\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eHigh Integrity\u003c\/td\u003e\n\u003ctd\u003eYes\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eClock Frequency\u003c\/td\u003e\n\u003ctd\u003e96 MHz\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePerformance (1000 boolean operations)\u003c\/td\u003e\n\u003ctd\u003e0.17 ms\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMemory\u003c\/td\u003e\n\u003ctd\u003e32 MB\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRAM available for application\u003c\/td\u003e\n\u003ctd\u003e22.184 MB\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProcessor Type\u003c\/td\u003e\n\u003ctd\u003eMPC866\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSwitch over time in red. conf.\u003c\/td\u003e\n\u003ctd\u003eMax 10 ms\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNo. of applications per controller\u003c\/td\u003e\n\u003ctd\u003e32\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNo. of programs per application\u003c\/td\u003e\n\u003ctd\u003e64\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNo. of diagrams per application\u003c\/td\u003e\n\u003ctd\u003e128\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eNo. of tasks per controller\u003c\/td\u003e\n\u003ctd\u003e32\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eCycle time per application programs\u003c\/td\u003e\n\u003ctd\u003e10 ms\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFlash PROM for firmware storage\u003c\/td\u003e\n\u003ctd\u003e18 MB\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower supply\u003c\/td\u003e\n\u003ctd\u003e24 V DC (19.2–30 V DC)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower consumption +24 V typ\/max\u003c\/td\u003e\n\u003ctd\u003e210 \/ 360 mA\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower dissipation\u003c\/td\u003e\n\u003ctd\u003e5.1 W (8.6 W max)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBuilt-in back-up battery\u003c\/td\u003e\n\u003ctd\u003eLithium, 3.6 V\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEthernet channels\u003c\/td\u003e\n\u003ctd\u003e2\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEthernet interface\u003c\/td\u003e\n\u003ctd\u003eEthernet (IEEE 802.3), 10 Mbit\/s, RJ-45, female (8-pole)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eControl Network protocol\u003c\/td\u003e\n\u003ctd\u003eMMS and IAC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eRS-232C interface\u003c\/td\u003e\n\u003ctd\u003e2 (one general, 1 for service tool)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating temperature\u003c\/td\u003e\n\u003ctd\u003e+5 to +55 °C (+41 to +131 °F)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eStorage temperature\u003c\/td\u003e\n\u003ctd\u003e-40 to +70 °C (-40 to +158 °F)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eProtection class\u003c\/td\u003e\n\u003ctd\u003eIP20 according to EN 60529, IEC 529\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDimensions (W x H x D)\u003c\/td\u003e\n\u003ctd\u003e119 mm x 186 mm x 135 mm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight (including base)\u003c\/td\u003e\n\u003ctd\u003e2700 g (5.95 lbs)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\u003ch2\u003eApplications\u003c\/h2\u003e\u003cp\u003eThe \u003cstrong\u003eABB PM863K02\u003c\/strong\u003e excels in process industries where safety and reliability are paramount. Typical applications include:\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eOil and gas\u003c\/strong\u003e – emergency shutdown systems and fire \u0026amp; gas control\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eChemical processing\u003c\/strong\u003e – batch control and safety interlocks\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower generation\u003c\/strong\u003e – turbine control and protection systems\u003c\/li\u003e\n\u003c\/ul\u003e\u003cp\u003eWith its redundant architecture and SIL 3 capability, the PM863K02 ensures uninterrupted operation even in the most critical scenarios.\u003c\/p\u003e\u003ch2\u003eInstallation \u0026amp; Setup\u003c\/h2\u003e\u003cp\u003eMount the controller on a standard DIN rail, ensuring adequate clearance for airflow and cable connections. Connect the Ethernet ports (CN1, CN2) to the Control Network using shielded RJ45 cables. Use the COM3 port for RS-232C communication with modems or other serial devices, and COM4 for connecting the configuration tool. For high-integrity configurations, install the SM812 module and configure the system according to the Safety Manual.\u003c\/p\u003e\u003ch2\u003eMaintenance \u0026amp; Reliability\u003c\/h2\u003e\u003cp\u003eRoutine maintenance includes checking the backup battery (lithium, 3.6 V) and verifying that the real-time clock remains accurate. The controller's robust design – with a wide operating temperature range and IP20 protection – ensures long service life. Periodic inspection of connectors and cables helps prevent downtime.\u003c\/p\u003e\u003ch2\u003eCompatibility \u0026amp; Integration\u003c\/h2\u003e\u003cp\u003eThe \u003cstrong\u003ePM863K02\u003c\/strong\u003e integrates seamlessly with the AC 800M family and supports S800 I\/O modules. It communicates over the Control Network using MMS and IAC protocols, and can be configured with 800xA control builder. The controller supports up to 12 communication modules on the CEX bus, providing extensive expansion options.\u003c\/p\u003e\u003ch2\u003eBuying Guide\u003c\/h2\u003e\u003cp\u003eWhen ordering the \u003cstrong\u003eABB PM863K02\u003c\/strong\u003e, verify the article number 3BSE088382R1 to ensure you receive the correct revision. This package includes two PM863K01 safety processor units, one TK850 CEX-bus expansion cable, and one TK851 RCU-Link cable. For guaranteed authenticity and reliable supply, choose \u003cstrong\u003ePLC Source PRO\u003c\/strong\u003e as your trusted partner.\u003c\/p\u003e","brand":"ABB","offers":[{"title":"Default","offer_id":44447046107235,"sku":"PM863K02","price":230.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0678\/8635\/0435\/files\/PM863K02.jpg?v=1785958626","url":"https:\/\/www.plcsourcepro.com\/he\/products\/abb-pm863k02-industrial-automation-module-industrial-grade","provider":"PLC Source PRO","version":"1.0","type":"link"}