{"product_id":"abb-ai563-analog-input-module-industrial-automation-module","title":"ABB AI563 Analog Input Module – Industrial Automation Module","description":"\u003ch2\u003eProduct Overview\u003c\/h2\u003e\u003cp\u003eThe ABB AI563 is a precision analog input module engineered for demanding industrial automation environments. This module provides four configurable thermocouple (TC) inputs, making it an ideal choice for temperature monitoring and control applications. With its robust design and reliable performance, the AI563 ensures accurate data acquisition even in harsh conditions.\u003c\/p\u003e\u003cp\u003eDesigned for seamless integration into ABB control systems, the AI563 delivers exceptional accuracy and stability. Its galvanic isolation protects against electrical interference, while the module's compact form factor allows for flexible mounting in control cabinets.\u003c\/p\u003e\u003ch2\u003eTechnical Specifications\u003c\/h2\u003e\u003cp\u003eThe AI563 offers a comprehensive set of technical features that guarantee reliable operation:\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eNumber of channels:\u003c\/strong\u003e 4 configurable thermocouple (TC) inputs\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eProcess supply voltage:\u003c\/strong\u003e 24 V DC (rated value)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCurrent consumption:\u003c\/strong\u003e 0.10 A\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInrush current (at power-up):\u003c\/strong\u003e 0.07 A²s\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMax. ripple:\u003c\/strong\u003e 5%\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eGalvanic isolation:\u003c\/strong\u003e Yes, between channels and the rest of the module\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSurge-voltage (max.):\u003c\/strong\u003e 35 V DC for 0.5 s\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMax. power dissipation:\u003c\/strong\u003e 2.6 W\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWeight:\u003c\/strong\u003e Approx. 120 g\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eResolution:\u003c\/strong\u003e Temperature: 0.1 °C; Voltage: 16 bits including sign\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCommon mode rejection:\u003c\/strong\u003e \u0026gt;120 dB at 120 V AC\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eModule update time:\u003c\/strong\u003e All channels: \u0026lt;1.6 s\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInput filter attenuation:\u003c\/strong\u003e -3 dB at 15 kHz\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCold junction error:\u003c\/strong\u003e ±1.5 °C\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAnalog to digital conversion time:\u003c\/strong\u003e 400 ms per channel\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eInput data length:\u003c\/strong\u003e 8 bytes\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOvervoltage protection:\u003c\/strong\u003e Yes, up to 30 V DC\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWire loop resistance:\u003c\/strong\u003e \u0026lt;100 Ω\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eMounting:\u003c\/strong\u003e Top Hat rail according to IEC 60715 35 mm, depth 7.5 mm or 15 mm, or screw mounting with M4 (fastening torque 1.2 Nm)\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch2\u003eIndustry Applications\u003c\/h2\u003e\u003cp\u003eThe AI563 excels in applications requiring precise temperature measurement and control. Typical use cases include:\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eProcess Industries:\u003c\/strong\u003e Monitor temperatures in chemical reactors, heat exchangers, and distillation columns to ensure product quality and safety.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003ePower Generation:\u003c\/strong\u003e Track temperatures in turbines, generators, and auxiliary systems to optimize efficiency and prevent overheating.\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eManufacturing:\u003c\/strong\u003e Control temperature in ovens, furnaces, and plastic molding machines, improving consistency and reducing scrap.\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch2\u003eInstallation \u0026amp; Setup\u003c\/h2\u003e\u003cp\u003eMount the AI563 on a standard 35 mm Top Hat rail according to IEC 60715, or use M4 screws with a fastening torque of 1.2 Nm. Ensure that natural convection cooling is not obstructed by cable ducts or other components in the control cabinet. Connect the thermocouple signals to terminals 1, 3, 5, and 7 (I0+ to I3+) and terminals 2, 4, 6, and 8 (I0- to I3-). For the process supply, connect +24 V DC to terminal 19 and 0 V to terminal 20. Unused inputs can be left open and should be configured as “unused” in the system software.\u003c\/p\u003e\u003ch2\u003eMaintenance \u0026amp; Reliability\u003c\/h2\u003e\u003cp\u003eThe AI563 is designed for low-maintenance operation. Its galvanic isolation and overvoltage protection help prevent damage from electrical transients. To ensure long-term reliability, periodically check that all connections are secure and that the module is kept free from dust and moisture. The module's power dissipation of 2.6 W is minimal, reducing thermal stress and extending component life.\u003c\/p\u003e\u003ch2\u003eCompatibility \u0026amp; Integration\u003c\/h2\u003e\u003cp\u003eThe AI563 integrates seamlessly with ABB control systems that support analog input modules. It provides 8 bytes of input data per module and communicates via the backplane bus of the host system. The module's floating thermocouple inputs and galvanic isolation make it compatible with a wide range of thermocouple types and industrial environments.\u003c\/p\u003e\u003ch2\u003eBuying Guide\u003c\/h2\u003e\u003cp\u003eBefore purchasing the AI563, verify that your control system supports this module and that you have the necessary wiring and mounting accessories. For guaranteed authentic parts and reliable supply, choose PLC Source PRO as your trusted partner. We offer competitive pricing and fast delivery for industrial automation components.\u003c\/p\u003e","brand":"ABB","offers":[{"title":"Default","offer_id":44439765778531,"sku":"AI563","price":262.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0678\/8635\/0435\/files\/AI563.jpg?v=1785888926","url":"https:\/\/www.plcsourcepro.com\/he\/products\/abb-ai563-analog-input-module-industrial-automation-module","provider":"PLC Source PRO","version":"1.0","type":"link"}