Allen-Bradley 1794-OB16 Overview
The Allen-Bradley 1794-OB16 is a Flex I/O digital DC output module designed for distributed industrial automation. It provides 16 sourcing output channels that operate at a nominal 24V DC, making it suitable for controlling a wide range of field devices such as solenoids, relays, and indicator lights. This module is part of the Rockwell Automation Flex I/O family, which is known for its modular flexibility and ease of integration.
Engineers often choose the 1794-OB16 because it supports multiple terminal bases, including the 1794-TB2, 1794-TB3, 1794-TB3S, 1794-TB3K, and 1794-TB3SK. This compatibility allows for straightforward installation in existing systems. Additionally, the module works seamlessly with any 1794 Flex I/O adapter, enabling distributed I/O configurations that reduce wiring costs and improve system scalability.

Technical Specifications and Performance
The 1794-OB16 delivers reliable performance with an output voltage range from 10V DC to 31.2V DC, with a nominal voltage of 24V DC. Each channel can handle a maximum on-state current of 500mA, and the total output current rating is 8A across all 16 channels. The module also features a maximum on-state voltage drop of 0.5V DC and an off-state leakage current of just 0.5mA, ensuring efficient switching and minimal power loss.
For signal timing, the off-to-on delay is 0.5 milliseconds, while the on-to-off delay is 1 millisecond. This fast response makes the module ideal for applications requiring precise control. The isolation voltage is rated at 50V continuous, and the module has been tested at 850V DC for one second between the user and system, providing robust protection against electrical noise.

Environmental and Physical Characteristics
The 1794-OB16 operates in temperatures from 0 to 55°C (32 to 131°F) and can be stored in environments from -40 to 85°C (-40 to 185°F). It withstands vibration of 5g at 10 to 500 Hz and operating shock of 30g, making it suitable for harsh industrial environments. The module measures 94 x 94 x 69 mm (3.7 x 3.7 x 2.7 inches) and weighs approximately 78 grams (2.75 ounces).
With 16 yellow status indicators, the module provides clear visual feedback for each channel, simplifying troubleshooting and maintenance. The keyswitch position is 2, which helps prevent accidental insertion into incompatible slots. The enclosure is open-type, so it requires installation in a suitable cabinet or panel.
Integration and Compatibility
You can install up to eight instances of the 1794-OB16 in a single Flex I/O rack, allowing for high-density output configurations. The module also works as local I/O for FlexLogix controllers or with the 1794-FLA FlexLogix local I/O extender. This flexibility makes it a versatile choice for both new and existing automation systems.
Because the module does not include internal fusing, you should plan for external fusing to protect the outputs. The recommended fuse is the SAN-O MQ4-800 mA, which is widely available. This external protection helps prevent damage from overcurrent conditions, ensuring long-term reliability.
Best Practices for Engineers
When integrating the 1794-OB16, always verify the wiring size based on the terminal base you select. The wire size is determined by the installed terminal base, so consult the appropriate documentation to ensure proper current-carrying capacity. Additionally, consider the module's power dissipation of 5.3W at 31.2V DC and thermal dissipation of 18.1 BTU/hr, as these factors affect cabinet cooling requirements.
For optimal performance, maintain the operating temperature within the specified range and avoid exposing the module to excessive vibration or shock. Regular inspection of the status indicators can help detect channel faults early, reducing downtime. By following these practices, you can maximize the lifespan and efficiency of the Allen-Bradley 1794-OB16 in your automation environment.